Engineered Fastener Manufacturing

Specialty Fastener Products

Precision-engineered bolts, studs, nuts, washers, and custom CNC components manufactured in over 200 exotic and corrosion-resistant alloys for high-stress applications.

ISO 9001:2015Certified Quality System
PED 2014/68/EUTÜV Rheinland Approved
EN 10204 3.1 / 3.2100% Heat Traceability
Sour Gas QualifiedNACE MR0175 / ISO 15156
Production Portfolio

Complete Industrial Fastener Categories

TorqBolt integrates hot forging, automated cold heading, and high-precision CNC machining lines to produce fasteners compliant with ASME, ASTM, DIN, ISO, and project-specific drawing requirements. Each item is matched to severe operating parameters including cryogenic exposure, high pressure, and hostile acid or marine environments.

Forged & Machined Exotic alloy hex head bolts and heavy structural bolts

Hex Head Bolts & Structural Screws

Heavy hex bolts, engineered machine bolts, and fully threaded tap bolts. Heads are hot forged with unbroken metallurgical grain flow for maximum fatigue resistance in high-pressure piping assemblies.

Standards: ASME B18.2.1, ISO 4014 / 4017, DIN 931 / 933
Diameters: M6 to M120 (1/4" to 4.0")
Threads: UNC, UNF, 8UN, Metric Coarse & Fine
High Integrity Fully threaded flange stud bolts with matched heavy hex nuts

Stud Bolts & Continuous Thread Rods

All-thread stud bolts, tap-end studs, and double-end engineered studs designed for ASME B16.5 and B16.47 pressure flanges, heat exchangers, and subsea Christmas tree installations.

Standards: ASTM A193, ASTM A320, DIN 975 / 976
Diameters: M10 to M150 (3/8" to 6.0")
Lengths: Standard stock & custom cut up to 6000 mm
Matched Hardness Precision heavy hex nuts in nickel alloy and duplex stainless steel

Heavy Hex Nuts & Lock Nuts

Precision hot forged and tapped hex nuts, jam nuts, and prevailing torque lock nuts. Hardness is metallurgically regulated to eliminate galling against high-tensile mating bolts and stud threads.

Standards: ASME B18.2.2, ASTM A194, ISO 4032, DIN 934
Sizes: M6 to M130 (1/4" to 5.0")
Variants: Heavy Hex, Jam, Slotted, Castle, Cap Nuts
Load Control Through-hardened flat washers and engineered spring disc washers

Engineered Washers & Disc Springs

Flat washers, through-hardened washers, Belleville conical disc springs, and spherical washers designed to distribute preload forces and prevent relaxation across thermal cycling extremes.

Standards: ASTM F436, DIN 125, DIN 127, ISO 7089
Thickness: 1.0 mm to 25.0 mm stamped / turned
Types: Plain Flat, Spring, Tooth Lock, Belleville
Precision Drive Socket head cap screws and high tensile Allen bolts

Socket Head Cap Screws & Allen Bolts

High-tensile internal hex drive fasteners for compact equipment configurations, turbine casings, and subsea pumps. Available with deep broached sockets and radius runout thread roots.

Standards: ASME B18.3, DIN 912, ISO 4762
Drive: Hexagonal Socket, Torx, 12-Point Flange
Tolerance: Class 6g / Class 2A-3A precision fit
Custom Drawing Custom machined components and precision turned alloy hardware

Forged Rings & Custom CNC Components

Made-to-order high integrity components including forged sealing rings, eye bolts, anchor J-bolts, U-bolts, and CNC-turned custom shafts manufactured to strict client mechanical drawings.

Processes: 5-Axis Milling, CNC Turning, Contoured Forging
Tolerances: Linear dimensions held within ±0.01 mm
Volume: Prototype lots to containerized volume orders
Material Excellence

Exotic Alloys & Severe-Service Metallurgies

Fastener integrity depends fundamentally on alloy selection. TorqBolt maintains bonded raw material stock directly sourced from European and premier international mills, ensuring verified chemical purity, precise heat treatments, and strict conformance to critical industrial specifications.

Nickel Superalloys

Engineered for extreme high-temperature oxidation resistance, creep-rupture strength, and resilience against aggressive chloride media.

  • Inconel 718 (UNS N07718 / 2.4668)
  • Inconel 625 (UNS N06625 / 2.4856)
  • Incoloy 825 (UNS N08825 / 2.4858)
  • Incoloy 800H / HT (UNS N08810)
  • Waspaloy (UNS N07001 / 2.4654)

Duplex & Super Duplex

Austenitic-ferritic microstructure offering over twice the yield strength of 316L, coupled with PREN values exceeding 42 for severe marine duty.

  • Duplex 2205 (UNS S31803 / S32205)
  • Super Duplex 2507 (UNS S32750)
  • Zeron 100 (UNS S32760 / 1.4501)
  • Ferralium 255 (UNS S32550)
  • Lean Duplex 2101 (UNS S32101)

Corrosion & Acid Alloys

Unmatched resistance to wet chlorine gas, boiling organic and mineral acids, sulfuric media, and localized pitting or crevice corrosion.

  • Hastelloy C-276 (UNS N10276)
  • Hastelloy C-22 (UNS N06022)
  • Hastelloy B-2 / B-3 (UNS N10665)
  • Monel 400 (UNS N04400 / 2.4360)
  • Monel K-500 (UNS N05500 / 2.4375)

Titanium & Specialty Steels

Exceptional strength-to-weight ratios, absolute seawater passivity, and age-hardened stainless grades for aerospace, marine, and defense.

  • Titanium Grade 2 (Commercial Pure)
  • Titanium Grade 5 (Ti-6Al-4V / R56400)
  • 17-4 PH / AISI 630 (UNS S17400)
  • 15-5 PH (UNS S15500)
  • Copper Nickel 70/30 & 90/10
Engineering Specifications

Manufacturing Standards & Technical Capabilities

Review standard dimensional parameters, thread profiles, and compliance frameworks available across our manufacturing plant. Specialized client drawings and non-standard thread pitches are fully supported.

Technical Parameters for Fastener Production
Product Group Applicable Standards Size Range (Metric) Size Range (Imperial) Thread Configurations Standard Material Specs
Heavy Hex Bolts ASME B18.2.1, DIN 931, ISO 4014 M12 – M120 1/2" – 4.0" UNC, UNF, 8UN, Metric Coarse ASTM A193 B8/B8M, B16, B637 (718), B446 (625)
Flange Stud Bolts ASTM A193, ASTM A320, DIN 976 M10 – M150 3/8" – 6.0" Full Thread, Double End, 8UN Continuous ASTM A193 B7/B8/B8M, A479 Duplex, B574 (C276)
Heavy Hex Nuts ASME B18.2.2, ASTM A194, DIN 934 M10 – M130 3/8" – 5.0" UNC, UNF, 8UN, Class 6H / 2B Fit ASTM A194 Gr 8/8M, Gr 4, Gr 7, Monel 400, Ti Gr 5
Socket Cap Screws ASME B18.3, DIN 912, ISO 4762 M4 – M64 #10 – 2.5" Hex Socket, Torx, Class 6g / 3A Fit ASTM A564 (17-4 PH), Inconel 718, Alloy 2205
Precision Washers ASTM F436, DIN 125, ISO 7089 M6 – M150 1/4" – 6.0" Flat, Belleville Conical, Spherical Inconel 718 Age Hardened, Hastelloy, Monel K-500
Engineered Rings / U-Bolts DIN 3570, ASME B18.31.5, Custom M12 – M160 1/2" – 6.0" Rolled or Cut Thread to Drawing Super Duplex 2507, Cu-Ni 70/30, Incoloy 825

*Custom pitch, left-hand threading, non-standard shank lengths, and modified hex widths are precision-machined in accordance with customer approved drawings.

Manufacturing Integrity

Integrated Production Capabilities

Managing the deformation kinetics and work-hardening rates of nickel superalloys and duplex steels requires specialized machinery and strict temperature controls. Our Rajkot plant combines modern forging and machining equipment with in-house metallurgical testing.

Induction Hot Forging

Microprocessor-controlled induction heating prevents overheating and localized grain growth, producing structural bolt heads with unbroken grain structure and high fatigue thresholds.

High-Speed Cold Heading

High-efficiency multi-station cold heading machinery engineered for high-volume standard runs in austenitic stainless and titanium, guaranteeing tight dimensional repeatability.

Thread Rolling

Threads are formed through cold plastic deformation rather than cutting, yielding compressive surface residual stresses and eliminating notch sensitivity across critical root radii.

5-Axis CNC Machining

Precision turning and milling from certified bar stock for low-volume orders, non-standard thread pitches, complex flanged nuts, and tight-tolerance custom components.

Quality Assurance, Testing & Third-Party Inspection

Every batch processed through our Rajkot manufacturing plant undergoes rigorous mechanical and non-destructive examination. Shipments are supplied with certified EN 10204 Type 3.1 Mill Test Reports with complete heat-number correlation. Third-party inspection witness testing (EN 10204 3.2) can be coordinated with independent agencies including DNV, Bureau Veritas, Lloyd's Register, ABS, and TÜV Rheinland.

Positive Material Identification (PMI) Sub-Zero Charpy Impact (-196°C) Microstructure & Ferrite Phase Analysis Intergranular Corrosion (ASTM A262 / G28) Ultrasonic & Liquid Penetrant NDT Hardness Surveys per NACE MR0175
Procurement FAQ

Frequently Asked Questions for Overseas Buyers

Key information regarding international logistics, material verification, minimum order quantities, and project certifications.

What standard manufacturing tolerances and dimensional specifications do you support?
TorqBolt produces standard fasteners according to ASME/ANSI B18.2.1, ASME B18.2.2, ASME B18.3, ASTM A193, ASTM A194, ASTM A320, DIN 931, DIN 933, DIN 934, DIN 976, ISO 4014, and ISO 4032. Furthermore, we maintain advanced in-house CNC machining centers capable of holding geometric tolerances within ±0.01 mm for custom blueprint components.
Can fasteners be supplied with full PED 2014/68/EU and EN 10204 3.1/3.2 certification?
Yes. As a TUV Rheinland certified manufacturer under PED 2014/68/EU Annex I Paragraph 4.3, all pressure-boundary bolting is supplied with comprehensive EN 10204 Type 3.1 Mill Test Certificates detailing heat chemistry, mechanical properties, Charpy impact values, and grain size. Independent EN 10204 Type 3.2 inspection witnessed by DNV, Bureau Veritas, Lloyd's Register, or SGS can be fully coordinated.
Do you provide hot forging, cold forging, and bar turning for exotic materials?
Yes. Depending on alloy work-hardening characteristics, production volume, and diameter requirements, we deploy automated multi-station cold heading for high-speed repeatability, closed-die induction hot forging for heavy structural diameters (M20 up to M120 / 3/4" up to 4"), and 5-axis CNC machining centers for complex geometric profiles.
Are your fasteners compliant with NACE MR0175 / ISO 15156 sour service limits?
Every batch ordered for sour service is produced under strict metallurgical process controls. We perform controlled solution annealing, precipitation aging, and 100% Rockwell/Vickers hardness validation to ensure that tensile strength and hardness remain strictly within the maximum thresholds specified by NACE MR0175 / ISO 15156 to prevent sulfide stress cracking (SSC).
What are your typical export delivery terms, packaging standards, and lead times?
We regularly ship worldwide under Incoterms including EXW, FOB, CFR, CIF, and DDP to major international ports and job sites in North America, Europe, the Middle East, Southeast Asia, and Australia. Export orders are packed with individual thread sleeve protectors, vapor corrosion inhibitor (VCI) bags, and heavy-duty ISPM-15 heat-treated fumigated wooden cases built for overseas container transit.

Download Full Technical Catalog & Material Data

Request our comprehensive engineering handbook containing complete dimensional charts, alloy chemistry matrices, mechanical stress tables, and torque tightening guides for procurement teams and project engineers.

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